Designed, Built, Tested
Board pictured here has been fully assembled and tested.

Overview

Design Resources

Design & Integration File

  • Schematic
  • PCB Layout
  • Bill of Materials
  • Allegro Layout Files
Download Design Files 14.85 MB

Description

Designed to address the challenges of higher-power isolated conversion, this 75 W solution delivers excellent efficiency while maintaining the simplicity and cost advantages of a flyback topology. By retaining this architecture, the design minimizes overall system cost and complexity compared to alternative higher-power approaches.

Optimized for harsh industrial environments, it ensures low heat dissipation, controlled component stress, and reliable thermal performance, achieving up to 94% peak efficiency. The no optocoupler synchronous flyback architecture further enhances reliability by reducing component count and eliminating common failure points. The result is a robust, space-efficient solution providing stable low-voltage isolation, high efficiency, and long-term reliability in demanding applications.

APPLICATIONS

  • Isolated Telecom
  • Isolated Auxiliary
  • Housekeeping Power Supplies
  • Medical Power Supplies
  • Automotive
  • Industrial
  • Medical

Features & Benefits

  • Flyback topology minimizes cost versus high-power alternatives, enabling a simpler and more economical power architecture.
  • No‑optocoupler synchronous flyback topology for increased reliability and reduced component-related failures.
  • Low heat dissipation - stable, reliable low‑voltage isolation with up to 94% peak efficiency for compact industrial designs.

Solution Requirements:

  • Input Voltage: 18 VDC – 32 VDC (24 VDC Nominal)
  • Output Voltage: 11.80 VDC – 12.27 VDC (12.20 VDC Nominal)
  • Output Current: 6.25 A (max)
  • Output Power: 75 W
  • Output Voltage Ripple (Pk-Pk): 15 mV
  • Load Transient Range (Pk-Pk): 2 V (1 A to 6.25 A)

Performance Requirements:

  • 92% Efficiency: Vin = 18 V, Iout = 6.25 A
  • 93% Efficiency: Vin = 24 V, Iout = 6.25 A
  • 93% Efficiency: Vin = 32 V, Iout = 6.25 A

Documentation & Resources

Support & Training

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