Мониторинг состояния оборудования

Eliminate Unplanned Downtime and Extend Asset Lifetime

Condition-based monitoring (CbM) is defined as a predictive maintenance strategy that continuously monitors the condition of assets using different types of sensors and uses the data extracted from sensors to monitor assets in real time. The collected data can help manufacturers increase throughput and asset utilization by reducing maintenance costs and asset downtime. CbM can be used to establish trends, predict failure, calculate the lifetime of an asset, and increase safety in manufacturing plants.

Analog Devices’ deep domain knowledge across sensing, signal processing, communications, power management, and system design considerations, combined with our AI sensing and interpreting platform at the edge, enables our customers to deploy new condition monitoring solutions faster and extract more value, with access to higher quality data and insights. ADI’s complete, system-level solutions provide the technology and insights to create, new, high value, predictive maintenance service offerings for deployed equipment.

Condition-Based Monitoring, Sensing to AI-Enabling Actionable Insights


Learn about ADI’s condition-based monitoring technologies and solutions including MEMS vibration and shock, data acquisition, wired and wireless communications, and AI at the edge.

Condition-Based Monitoring Benefits

Real-time, continuous, condition-based monitoring and predictive maintenance solutions are increasing in importance as manufacturers look to increase throughput and asset utilization by reducing maintenance costs and asset downtime. Given that unscheduled downtime can amount to nearly a quarter of total manufacturing costs, predictive maintenance solutions have the potential to unlock significant cost savings and drive productivity improvements.

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Extended Equipment Lifespans

Real-time monitoring of assets extends their lifetime by ensuring they operate within the manufacturer’s specification.

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Reduce Maintenance Costs

Real-time monitoring of an asset’s health reduces maintenance costs by scheduling servicing based on the current health of the assets and not just based on a time interval.

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Increase Throughput

Condition monitoring increase manufacturing throughput by reducing maintenance downtime and unplanned asset downtime.

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Reduce Asset Downtime

By monitoring the asset health in real-time unplanned asset downtime can be eliminated.

CbM Development Platforms Accelerate Time to Market

Developing accurate, reliable condition monitoring solutions for industrial assets requires a combination of technologies and design considerations to capture and convert critical signals into actionable insights. Our comprehensive portfolio of technologies and platforms include:

Sensor and Signal Chain Design

ADI’s high performance, precision sensing solutions including MEMS inertial, temperature, and magnetic field, along with supporting signal chains, provide accurate and reliable data.

Embedded Software Design

Our open-source, embedded software carefully samples and processes signals to ensure sensor data is optimized for critical decision making.

Algorithms and Insights

Real-time anomaly and event detection algorithms enhance condition-based monitoring solutions and provide a deeper understanding of overall machine health, helping you make actionable insights.

Mechanical System Design

Optimized mechanical mounting for condition monitoring solutions ensures that early defect signatures can be extracted from the sensor solution

Voyager 3 Wireless Vibration  Monitoring Platform 3D render

Voyager 3 Wireless Vibration Monitoring Platform

Wireless Platform

MEMS-based wireless vibration monitoring kit for accelerating asset monitoring and solution development.

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Condition-Based Monitoring (CbM) Development Platform

EVAL-CN0549

Provides high quality IEPE-compliant sensor data to accelerate condition-based monitoring algorithm development. Quickly stream high quality MEMS vibration sensor data directly into popular data analysis tools such as TensorFlow® and MATLAB®.

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Integrated Vibration Sensor

ADcmXL3021

Industrial grade, wideband, low noise triaxial vibration sensor with built-in signal processing for vibration data analysis.

End-to-End System-Level Solutions for Condition Monitoring and Predictive Maintenance

ADI’s deep domain knowledge across sensing, signal processing, communications, power management, and system design considerations, combined with our AI sensing and interpreting platform at the edge, enables our customers to deploy new condition monitoring solutions faster and extract more value, with access to higher quality data and insights. Analog Devices’ complete, system-level solutions provide the technology and insights to create, new, high value, predictive maintenance service offerings for deployed equipment.

Arrow Spanning Left To Right With Icons For Sensing Modalities, Data Acquisition, Power Management, Edge Processing, Wired/Wireless Connectivity And Edge Ai And Cloud Insights
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Sensing Modalities

ADI MEMS accelerometers for vibration and shock in CbM applications lead the industry in low power, low noise, wide bandwidth, and temperature specifications, and it offers a range of MEMS sensor with integrated signal conditioning on-chip. ADI temperature sensors provide high levels of accuracy and precision with both analog and digital output.

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Data Acquisition

High fidelity data acquisition converts vibration, shock, temperature, acoustic, pressure, voltage, and current signals into the digital domain to be transformed into asset health insights. With products matching performance, power, cost, and size needs, Analog Devices offers the industry’s largest A/D converter portfolio.

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Power Management

ADI’s power management products provide small form factor, high efficiency solutions that enable compact smart sensors that can be operated in harsh industrial applications. ADI’s broad power management product offering and design tools helps our customers accelerate time-to-market while delivering best-in-class performance and reliability.

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Edge Processing

ADI’s ultra low power MCUs offer intelligence at the edge nodes for CbM applications by allowing local decision making to happen at the node and permitting only the most important data to be sent to the cloud. This extends the battery life of wireless CbM solutions in hard-to-reach places.

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Wired/Wireless Connectivity

ADI’s wired and wireless connectivity products are designed for the harshest industrial environments, where reliability, resilience, and scalability are key, making them well suited for CbM applications. Accelerate your CbM deployments with our trusted solutions that ensure your critical asset health data is reliably delivered to the PLC and manufacturing execution system (MES) to plan maintenance cycles and eliminate unplanned downtime.

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Edge AI and Cloud Insights

ADI OtoSense is an AI-driven platform that senses and interprets any sound, vibration, pressure, current, or temperature for continuous, condition monitoring and on-demand diagnostics. ADI OtoSense detects anomalies and learns from interaction, with your condition monitoring domain experts while creating a digital fingerprint to help identify faults in a machine, so it can predict breakdowns before they cause costly downtime.

Next-Generation Condition-Based Monitoring Technologies for Machine Health Monitoring

Good decisions require good information. Predicting and diagnosing a machine’s health before it becomes problematic requires insights that can only come from having accurate and reliable data. Discover how condition-based monitoring technologies can significantly improve uptime, productivity, and quality.

Get the brochure

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ADI OtoSense Smart Motor Sensor: AI Powered, Complete Turnkey Solution for CbM

ADI OtoSense Smart Motor Sensor (SMS) monitors the condition of your electric motors by combining best-in-class sensing technologies with leading-edge data analysis. ADI OtoSense SMS detects anomalies and defects in equipment, enabling you to forecast maintenance cycles and avoid unplanned downtime.

Learn more about ADI OtoSense

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Ключевые особенности продуктов

ADXL1002 3d Rendering

ADXL1002

Low Noise, High Frequency ±50 g MEMS Accelerometer

AD7768-1 3d Rendering

AD7768-1

DC to 204 kHz, Dynamic Signal Analysis, Precision 24-Bit ADC with Power Scaling

LTP5901 3d Rendering

LTP5901

SmartMesh IP Wireless 802.15.4e PCBA Module with Chip Antenna

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