Design Note 158: Isolated DC/DC Conversion with the LT1425

The LT1425 is designed for applications requiring well regulated, isolated voltages, such as isolation amplifiers, remote sensors and telecommunication interfaces. A unique feedback amplifier eliminates the need to cross the isolation barrier twice, resulting in a simpler, lower parts count supply. The LT1425, available in 16-pin SO, is a 275kHz current mode controller with an integral 1.5A switch, designed primarily to provide well regulated, isolated voltages from 3V to 20V sources.

Figure 1 shows a typical flyback LAN supply, including an alternate transformer for a complete PCMCIA type II height solution. Load regulation is ±1% for output currents of 0mA to 250mA. Feedback is accomplished by averaging the flyback voltage on the primary side of T1. The internal switch is located between the VSW and PGND pins. The RFB pin is internally biased to VIN. During the switch off-time, a feedback current proportional to VOUT/n (n is the transformer’s turn ratio) is developed into the RFB pin (via R4). Flyback voltage on T1 is not present during the switch on-time or when the secondary current decays to zero (discontinuous flyback mode). Collapse-detect and blanking circuitry ensure that the feedback amplifier ignores information during these times.

Figure 1. 5V to –9V/250mA Isolated LAN Supply.

Resistor R3 provides additional load compensation, necessary to compensate for winding resistance and output diode voltage drop. It generates a current proportional to the average switch current (and therefore, to load current). This current subtracts from the feedback signal, compensating for the parasitic voltage drops that tend to lower the output voltage with increasing load.

The result of this feedback method is excellent load regulation and fast dynamic response not found in similar isolated flyback schemes. Referring again to Figure 1, the –9V output changes only 300mV during a 50mA to 250mA load transient.

Figure 2 shows a ±5V supply with 1.5kV of isolation. The sum of line/load/cross regulation is better than ±3%. Full load efficiency is between 72% (VIN = 5V) and 80% (VIN = 15V). The isolation voltage is ultimately limited only by bobbin selection and transformer construction.

Figure 2. 5V Fully Isolated ±5V, ±220mA Supply.

Table 1. Transformer T1

LPRI Ratio Isolation  (L × W × H) IOUT Efficiency R1, R2 C5, C6  R3
DALE LPE-4841-A307
1:1:1 500
10.7 × 11.5 × 6.3mm 250
76% 47Ω 330
1:1 500
14 × 14 × 2.2mm 200
70% 75Ω 220

In Figure 3, an external cascoded 200V MOSFET is used to extend the LT1425’s 35V maximum switch voltage limit. The input voltage range (36V to 72V) also exceeds the LT1425’s 20V maximum input voltage, so a bootstrap winding is used. D1, D2, Q2, Q3 and associated components form the necessary start-up circuitry with hysteresis. When C1 charges to 15V, switching begins and the bootstrap winding begins to supply power before C1 has a chance to discharge to 11V. Feedback voltage is fed directly through a resistor divider to the RREF pin. The load compensation circuitry is bypassed, resulting in ±5% load regulation.

Figure 3. 5V/2A Telecommunications Supply.



Kurk Mathews

Kurk Mathews is a senior applications manager for the Power Products Group at Analog Devices in California. Kurk joined Linear Technology, now part of Analog Devices, as an applications engineer in 1994, supporting isolated converters and high power products. His group supports power applications and the development of new controllers, monolithic converters, and gate drivers. He enjoys analog circuit design and troubleshooting using a variety of new and old test equipment. Kurk graduated from the University of Arizona with a B.S. in electrical engineering.