ADIS16006 - FAQ
What are the major error sources for inertial sensors?
Most inertial sensors have several error sources. Some are easy to deal with, others less so. Here are a few:
Null bias error (or zero g bias error in the case of accelerometers)
Null bias error is simply the deviation from zero when the inertial sensor is experiencing no stimulus - zero g for an accelerometer or no rotation for a gyro. In general, all sensors exhibit at least two forms of null bias error: initial null bias error and null bias error due to temperature. Initial bias error is very easy to correct for - simply measure the sensor's output with no stimulus present and subtract it from what it should be ideally. Store that value and add it to all subsequent measurements. Null bias error due to temperature is harder to deal with since the correction coefficient generally varies from sensor to sensor and each unit must be individually temperature compensated. Data sheets should provide specifications for both null bias errors.
Scale factor error
Scale factor error is the deviation from ideal of the sensor's sensitivity. There may be an initial as well as an over temperature component. Just as with null bias errors, both can be corrected by calibration. Scale factor calibration is more difficult as it requires the user to apply known stimulus to the sensor. Analog Devices inertial sensors generally have little initial scale factor error and even less scale factor error due to temperature.
All inertial sensors suffer from noise. In general, noise is proportional to bandwidth so the user must calculate the significance of noise based on the bandwidth they will be using. The noise of all Analog Devices inertial sensors is Gaussian in nature (the noise energy is the same at all frequencies),so it is rather simple. With a single pole output filter, the RMS noise of a sensor is: RMS NOISE = Noise Density * √(Bandwidth * π/2). Noise density should be specified in the sensor's data sheet. There are several other error sources that are much less significant such as nonlinearity, ratiometricity,etc. that are beyond the scope of this FAQ.
What are the moisture absorption specifications or considerations for the iSensor products?
Each of the iSensor LGA products has an MSL rating per JEDEC J-STD-033. Per J-STD-033, all iSensor LGAs are stored and shipped from ADI in trays, which are vacuum packed inside antistatic bags with desiccant bags and moisture indicator strips. The MSL rating is clearly labeled on the outside of the antistatic bag, normally with a white stick with blue text.
It's important to check with your manufacturing resources regarding their MSL handing procedures and verify that it gets appropriate consideration. Always inspect incoming materials to verify packaging per
J-STD-033, including the moisture indicator strip, which can alert inspectors to broken seals and potential exposure to moisture. If the integrity of the packaging is in doubt, use a bake-out per J-STD-033 and manage the devices exposure to moisture prior to solder reflow.
What are the shock ratings or limits for the MEMS devices?
The MEMS elements are typically rated between 2000 g's to 3500 g's of shock. The specific device data sheet should be refered to for the actual absolute maximum limits.
Be aware of the device sensitivity to shock, as the limits can be exceeded during PCB separation, cleaning, dropping, or bumping and a variety of other board processing steps.
What are some of the mechanical stress considerations when mounting iSensor devices?
Packages with small lead structures can be fractured by any process that causes printed circuit board (PCB) tourque. This flexing, or bending of the PCB, can result in fractures and device separation.
Do not assume that the PCB score and snap processes are benign. It is very difficult to quantify the amount of stress it can place on a single lead. The iSensor LGA evaluation boards use a routing bit and clamping system to greatly reduce stress on the lead structure during PCB separation. The use of underfill systems, such as Hysol 4450, can increase the attachment area underneath a device and help prevent lead fracture.
I need finer resolution. What do I do?
You can always select a sensor with lower noise (Analog Devices makes several models with various noise densities to suit most applications). If that is still not enough, there are two avenues to explore - bandwidth and noise density. As mentioned previously, noise floor is determined by noise density and bandwidth. Since the user has no control over a sensor's noise floor, you can try to reduce the bandwidth as much as possible for a given application. If more adjustment is required, you can average the signal from multiple sensors. As noted earlier, the noise of all Analog Devices inertial sensors is random (Gaussian). Therefore the noise of each sensor is uncorrelated with the other. So for n sensors averaged there is an improvement in noise of √n.
Where would you use a gyroscope?
Gyroscopes are used when you want to know how fast or how much something is turning.There are many ways to determine rotational rate (optically, magnetically, etc), but a gyroscope is unique in requiring nothing external to make this measurement. Here are a few examples:
In automobile electronic stability control systems the rotation rate of the car is measured by the gyro and compared to what is expected from the wheel speed and steering wheel sensors. If there is a discrepancy between them, differential braking is applied to bring the car back into control.
Optical image stabilization in digital cameras is accomplished by having a gyro measure the unintentional rotational movement of the camera. The image is then steered by moving lens elements such that it remains relatively stationary compared to the image sensor. In this way images remain blur-free even though the camera moved during exposure.
In navigation systems, a gyro's angular rate output is integrated to determine angular heading which in turn is used to determine if you have been turning and by how much. When combined with displacement information you can figure out your position.
Where would you use an accelerometer?
There are many uses for an accelerometer. Here are a few examples:
Accelerometers can be used to measure vibration. Often machinery that is failing has a characteristic vibration pattern - a motor bearing for example. Smooth and quiet when in good order, gradually getting rougher and noisier as it wears out. An accelerometer can be used to detect the impending failure by measuring the changing vibration signature of that machine.
Shock can be thought of as a non-periodic vibration. An accelerometer can, therefore, be used to measure shock. As an example, accelerometers are used to measure if shipping containers have been subjected to abusive handling. Generally this is done by recording the accelerometer's measurement during shipping and then uploading and analyzing the data after delivery.
An accelerometer can be used to measure change in velocity. An automobile airbag crash sensor is a example. The crash module is looking for a large, sudden, reduction in velocity (sudden reduction of velocity is the only reliable indication of a crash - potholes can generate lots of shock, but should not trigger an airbag). Many accelerometers (including all those made by Analog Devices) can measure static acceleration, such as the force of gravity. The gravity vector always points toward the center of the Earth. By measuring the effect of gravity on each of the accelerometer's axes you can determine the tilt of the accelerometer relative to the Earth.
What is the limit of resolution of an inertial sensor?
Noise usually sets the limit of resolution of an inertial sensor. Simply calculate the RMS noise as described above. It is generally impossible to resolve signals below the RMS noise.