Simple to Use Synchronous Forward Controller Shrinks 25W to 400W Power Supply Footprints

May 6 2014 - MILPITAS, CA
  • Linear Technology Corporation announces the LT3753, a primary side, current-mode PWM controller optimized for use in a synchronous forward converter with active clamp reset. The LT3753 operates over an input voltage range of 8.5V to 100V, delivers up to 95% efficiency and is targeted for power levels up to 400W. A programmable volt-second clamp provides a safeguard for transformer reset that prevents saturation and protects the MOSFET. This function allows for transformer and MOSFET optimization, resulting in a reduced solution size.

    The device output voltage regulates to ±5% without the use of an optocoupler. When an optocoupler is used, ±1.5% regulation can be realized. The LT3753 sends a control signal via a pulse transformer to a secondary-side MOSFET driver for the synchronous rectification timing. It can also be used in self-driven applications (when operating over a narrow input voltage range) where the secondary-side MOSFETs are controlled by the power transformer pulses. Furthermore, the LT3753 can be used in nonsynchronous designs, typically required for higher output voltage applications.

    When the volt-second clamp is set above the natural duty cycle of the converter, it provides a duty cycle guardrail to limit primary switch reset voltage and prevent transformer saturation during load transients. The volt-second clamp also limits maximum VOUT if the opto path breaks open or, alternatively, defines VOUT in no-opto applications. For non-isolated high step-down ratio applications, the LT3753 contains a voltage error amplifier, allowing a very simple non-isolated fully regulated synchronous forward converter. Additional features include programmable overcurrent protection, adjustable input undervoltage and overvoltage lockout along with built-in thermal shutdown. The LT3753 has a programmable 100kHz to 500kHz operating switching frequency and can be synchronized to an external clock, allowing the use of a wide range of output inductor values and transformer sizes.

    The LT3753 is available in a TSSOP-38 package with several pins removed for high voltage spacing. The LT3753 E- and I-grade versions operate from a –40°C to 125°C junction temperature. The LT3753 H-grade is guaranteed to operate from a –40°C to 150°C operating junction temperature. The LT3753 MP grade is guaranteed to operate from –55°C to 150°C operating junction temperature. The 1,000-piece price starts at $3.19 each. For more information, visit www.linear.com/product/LT3753.


    Summary of Features: LT3753

    • Wide VIN Range: 8.5V to 100V
    • Active Clamp Transformer Reset
    • No Optocoupler Required
    • High Efficiency Synchronous Rectification
    • Programmable MOSFET Turn-On Delays
    • Short-Circuit Protection
    • Programmable Volt-Second Clamp
    • Selectable Fixed Operating Frequency from 100kHz to 500kHz
    • Synchronizable to External Clock
    • Programmable OVLO & UVLO with Hysteresis
    • Extended & Industrial Grades: –40°C to 125°C Operating Junction Temp
    • Automotive Temp Grade: –40°C to 150°C Operating Junction Temp
    • Military Temp Grade: –55°C to 150°C Operating Junction Temp

    Active Clamp Synchronous Forward Controller

     

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