Magnetoresistive (MR) Rotational Speed Sensor
The circuit provides a compact and cost effective robust solution for high speed rotational sensing in industrial and automotive applications and is an excellent alternative to Hall effect sensors.
This small signal output of the sensor is first buffered by the ADA4897-2 op amp. The ADA4897-2 dual op amp has a high bandwidth (230 MHz for G = +1) and a rail-to-rail input and output making it an ideal buffer for the sensor signal. Voltage noise is only 1 nV/√Hz.
The buffered differential signal is then applied to the AD8027 op amp configured as a difference amplifier such that the gain is given by:
The common-mode voltage of 2.5 V is supplied by the R5/R6 voltage divider.
The component values in the circuit are R1 = R2 = 1 kΩ, R5 = R6 = 71.5 kΩ, R3 = 35.7 kΩ, and R4 = 50 Ω. These values provide a gain of 35.75.
The feedback resistor is composed of R3 + R4 so that the standard resistor values can be used to create required value of 35.75 kΩ.
The AD8027 is also a high bandwidth (190 MHz, G = +1) rail-to-rail amplifier with a slew rate of 100 V/μs. It is stable at high gains and is ideally suited to amplify the small signal output of magnetoresistive sensors.
The output of the AD8027 drives the ADCMP601, a very fast single supply rail-to-rail TTL/CMOS comparator with a propaga-tion delay of only 3.5 ns and a minimum pulse width of 3 ns.
The ADP1720 low dropout linear regulator is used to isolate the circuit from noise that can occur in harsh environments.
The ADA4897-2, AD8027, ADCMP601, and ADP1720 all come in small packages, such as TSOT, MSOP, and SC-70, making the circuit well suited to applications requiring minimal PCB area.
Magnetoresistance is the property of a ferromagnetic material where its resistance changes in the presence of an external magnetic field. A magnetoresistive (MR) element is produced by the deposition of a thin film of permalloy (20% Fe, 80% Ni) which gives it a preferred magnetization direction. In the presence of an external magnetic field parallel to the plane of the permalloy but perpendicular to the current flow, the internal magnetization vector of the permalloy will rotate an angle α and cause a change in the resistance of the permalloy with respect to that angle. This is mathematically expressed in the equation below. R0 and ΔR are properties of the permalloy, and ΔR has a typical range of 2% to 3%.
The resistance of the MR element is at a maximum when α is 0̊. The above equation suggests a non-linear performance, but it can be linearized using barber poles that provides a linear response at a certain range (see Circuit Note CN-0323, Magnetoresistive Angle Measurement).
A complete MR sensor is made up of four magnetoresistive elements arranged in a bridge configuration, resulting in a nearly linear differential output signal. Also, the inherent temperature coefficients of the four MR elements are mutually compensated by the bridge configuration.
MR sensors are good alternatives to Hall-effect sensors for low magnetic field applications due to their high magnetic field sensitivity. They are popular because of their non-contact operation that makes them immune to wear and friction. Their rugged construction provides high reliability, and they are relatively insensitive to vibrations mechanical stress. They have a wide operating frequency range (0 Hz to 1 MHz), high operating temperature, low cost, small size, and fast response times. They are particularly popular in rotational speed sensing because of their high sensitivity that can measure weak magnetic fields and also detect zero speed. MR sensors are therefore very popular in industrial and automotive applications.
The output voltage of MR sensors are comparatively larger than Hall effect sensors, resulting to a better signal-to-noise ratio and EMC. Because of its higher sensitivity, a larger air gap between the MR sensor and the target wheel is allowed. Less strict tolerances in sensor housing and mechanical setups are possible reducing cost and complexity of the design. MR sensors are also more cost effective because of the additional cost of the magnets required for Hall effect sensors.
MR sensors are therefore very popular in rotational speed sensing, especially in industrial and automotive applications.
Rotational Speed Sensing
The application circuit shown in Figure 1 measures rotational speed using a magnetoresistive sensor and translates it to a pulse output.
In contrast to rotational speed measurement applications using inductive sensors, the output signal level of MR sensors does not change with respect to the rotational speed, thereby eliminating the need for complicated conditioning electronic that must handle wide dynamic ranges. In addition, the relatively simple conditioning circuits generate pulse outputs with low jitter.
MR sensors are used in rotational speed sensing by measuring the period between ferromagnetic marks, either from the gears of a passive target or the magnetic elements of an active target. Using MR sensors for this application is based on the change in the MR sensor’s resistivity with respect to changes in the magnetic field lines with respect to the position of the target gear.
MR sensors are able to measure very slow rotations as low as 0 Hz. The sine wave as shown in Figure 2 is the typical output of an MR sensor sensing one tooth of a passive gear wheel. The output voltage is at its peak when the magnetic field lines are parallel to the direction of motion. One period of the sine wave (T) is equivalent to one gear tooth, hence the period for one full revolution can be calculated by multiplying the period of the sine wave by the number of gear teeth (n). The speed (rpm) can be derived by the inverse period and shown in the following equation:
Figure 3 shows final output of the AD8027 gain amplifier and the ADCMP601 comparator when tested using the actual MR sensor (Sensitec AA747) in the EVAL-CN0332-PMDZ evaluation board.
The rise time and fall time of a 1 MHz simulated MR signal taken from the test setup shown in Figure 4 is 3.80 ns and 3.23 ns respectively. The rms jitter is 101.1 ps jitter as shown in Figure 4.
Complete schematics and layout of the printed circuit board can be found in the CN-0332 Design Support Package: www.analog.com/CN0332-DesignSupport.
The ADA4895-2 and ADA4896-2 are similar to the ADA4897-2, and are high-speed, low noise, low power dual-channel rail-to-rail amplifiers that are possible alternatives. The ADA4528-2 is a zero drift amplifier for better drift performance.
The AD8027 is a high-speed amplifier with rail-to-rail input and output that operates on low supply voltages and is optimized for high performance and wide dynamic signal range. The AD8045, ADA4899-1, and AD8099 are possible alternatives that work in the circuit. The AD8028 is a dual channel variation of AD8027 for applications requiring multiple channels.
- EVAL-CN0332-PMDZ evaluation board
- Agilent 33500B series waveform generator or equivalent AWG with dual channel output
- Agilent 3631A dc power supply or equivalent
- Agilent 53210A RF counter or equivalent
A block diagram of the test setup is shown in Figure 5. A dual-channel waveform generator set at a dc offset of half the internal reference supply voltage is simulating the output of a magnetoresistive sensor. The power supply provides 5.5 V to the CN0332 evaluation board. A waveform generator generates two channels of 1 MHz signals at 180 degrees out of phase from each other and configured to sync internally to simulate the differential signal MR output. Both signals are set at a dc offset of 2.5 V. They are connected to the+VO1 and –VO1 eyelets on the CN0332 board. The AA747 sensor was disconnected for the tests. However, if the signal generator has a low output impedance (50 Ω or less) the sensor can remain connected because its output impedance is 3 kΩ, and the low impedance signal generator will override the sensor output.
If the on-board AA747 MR sensor is used, place the sensor close to the external magnet.
An RF counter then reads the pulse output of the board. Ensure that the ground of the power supply, waveform generator, RF counter and CN0332 evaluation board are common.
The power supply and counter connections are made through the 12-pin PMOD connector.
A photograph of the CN0332 evaluation board is shown in Figure 6.
|AD8027||Low Distortion, High Speed Rail-to-Rail Input/Output Amplifier|
|ADA4897-2||1 nV/√Hz, Low Power Operational Amplifier||
|ADCMP601||Rail-to-Rail, Very Fast, 2.5 V to 5.5 V, Single-Supply TTL/CMOS Comparator in a 6-lead SC70 Package||