CN0116: High Voltage, High Precision Current Sensing with Output Level Shifting Using the AD8210 Current Sense Amplifier and the AD8274 Difference Amplifier

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OVERVIEW

Circuit Note PDF, 11/2010 (pdf, 208 kB)
Benefits & Features
  • -2 to 65 V common mode voltage
  • High common mode rejection across temperature
  • High side sensing rejects ground noise
  • Bidirectional current monitor system
Products Used
    Applications: 
  • Application Specific Motor Control
  • Power Supplies
  • Metering & Energy Monitoring

CIRCUIT FUNCTION AND BENEFITS

Current monitoring is a critical function in a variety of applications such as power management, solenoid control, and motor control. Accurate current sensing and diagnostic protection from shorts to GND are achieved by monitoring current on the high side of the load.

An integrated device such as the AD8210 simplifies high side current monitoring by providing a high voltage interface and bidirectional current monitoring capability across the shunt resistor. The AD8210 offers high common-mode rejection (CMR) and excellent temperature performance, for optimal accuracy in the application. The AD8210 amplifies the current flowing through a shunt resistor to a load and provides a ground referenced output voltage that is proportional to the load current.

In applications where dual supplies are used, the output of the AD8210 can drive a precision, low distortion difference amplifier like the AD8274, as shown in Figure 1. The AD8274 provides additional gain and level shifts the AD8210 output to around a desired output common-mode voltage. This facilitates interfacing to other circuit components that use dual supplies. The precision AD780 provides a 2.5 V reference voltage that enables bidirectional current monitoring by the AD8210 and also provides a reference voltage for the AD8274 level shifting function.

Figure 1: Current Sensing and Level Shifting Around GND Using the AD8210, AD8274, and AD780 (Simplified Schematic: Decoupling and All Connections Not Shown)

CIRCUIT DESCRIPTION

The current to the load flows through the resistor, RSHUNT. The voltage across the resistor is amplified by the AD8210 by a gain of 20 V/V. The AD8210 can withstand an input common-mode voltage that varies from −2 V to +65 V. The high common-mode rejection (CMR) of the AD8210 makes it possible to monitor current even in the presence of a PWM common-mode signal, as in the case of monitoring phase current for motors driven in an H-bridge configuration. Figure 2 shows typical waveforms when monitoring a PWM motor current, and Figure 3 shows the circuit overload characteristic.

Figure 2: AD8210 Output Voltage Is Proportional to the Load Current, and the AD8274 Level Shifts the AD8210 Output
Figure 3: AD8210 and AD8274 Output Voltage for an Overload Condition

The output of the AD8210 is proportional to the current across the shunt resistor, with the following transfer function:

Equation 1

The AD8210 output is biased at 2.5 V. This is achieved by connecting the two VREF pins to the AD780 precision 2.5 V reference. This allows the AD8210 to monitor current flowing in both directions through the shunt resistor. When the current flows from the positive input side to the negative, the output goes positive above 2.5 V. When the current flows in the opposite direction, the output goes negative below 2.5 V. The AD780 output is also connected to the AD8274 negative input, which ensures that the AD8274 input has the same common-mode voltage as the AD8210. The positive input of the AD8274 is connected directly to the output of the AD8210. The AD8274 is powered from ±15 V supplies and is configured in a noninverting gain-of-two configuration. The AD8274 takes the difference between its two inputs and applies a gain of 2.

Equation 2

Because both inputs are centered around 2.5 V, the AD8274 amplifies only the difference, which results in an input-to-output transfer function for this system of

Equation 3

The output common-mode voltage of the AD8274 is set to 0 V by connecting Pin 3 to GND. The output voltage is then positive or negative, depending on the direction of the load current across the shunt resistor.

This circuit provides a simple and very precise solution for current monitoring. The AD8210 removes the high common-mode voltage and amplifies only the small voltage across the shunt resistor. It provides an output voltage centered around the 2.5 V applied reference. The AD8274 makes it easy to interface with other parts in the circuit that are powered by dual supplies. It removes the 2.5 V common-mode offset of the AD8210 and level shifts the output of the AD8210 with respect to GND.

The 1 μF capacitor decouples the AD780 reference between its input and output pins. A low inductance 0.1 μF ceramic decoupling capacitor (not shown in the figure) should be connected to VS very close to the two ICs. A typical decoupling network consists of a 1 μF to 10 μF electrolytic capacitor in parallel with a 0.1 μF low inductance ceramic MLCC type.

Excellent layout, grounding, and decoupling techniques must be used to achieve the desired performance from the circuits discussed in this note (see MT-031 Tutorial and MT-101 Tutorial). As a minimum, a 4-layer PCB should be used with one ground plane layer, one power plane layer, and two signal layers.

COMMON VARIATIONS

The AD8274 has a wide supply voltage range; it can be powered from a lower dual supply such as ±5 V. A gain of 2 was chosen to provide the widest dynamic range in the application, but the AD8274 can also be configured as a gain of ½ difference amplifier, depending on the user’s needs. Other difference amplifiers, such as the AD8271 and AD8276, can provide precision level shifting with unity gain.

A 2.5V reference can also be derived by creating a resistor voltage divider based on the 5 V supply to the AD8210. A buffer must be used to drive the reference pins of the AD8210 and AD8274 because a low impedance source is necessary to maintain the gain and offset ratings specified in the data sheet.

The AD780 is an ultrahigh precision reference with superior output stability over temperature, load, and line conditions. Other lower cost references, such as the ADR421 or ADR03, can be substituted in applications with slightly higher error budgets.

SAMPLE PRODUCTS USED IN THIS CIRCUIT

Product Description Available Product Models to Sample
AD780 2.5 V/3.0 V Ultrahigh Precision Bandgap Voltage Reference

To obtain samples of this part, please contact ADI

AD8210 High Voltage, Bidirectional Current Shunt Monitor AD8210YRZ
AD8274 Very Low Distortion, Precision Difference Amplifier AD8274ARMZ AD8274ARZ
沪ICP备09046653号
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